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CE composite autoclave for composite materials, carbon fiber, rubber and other structure materials curing and treatment

Jiangsu olymspan thermal energy equipment co.,ltd
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Jiangsu olymspan thermal energy equipment co.,ltd
Province/State: Jiangsu
Country/Region: China
Tel: 86--15861883598
Contact Person:
Mr Alex

CE composite autoclave for composite materials, carbon fiber, rubber and other structure materials curing and treatment

Brand Name : OLYMSPAN
Model Number : LHF
Certification : ISO, ASME
Place of Origin : Jiangsu ,China
MOQ : 1 set
Price : USD 5,000~50,000 set
Payment Terms : T/T
Supply Ability : 10 Sets Per Month
Delivery Time : 45 days
Packaging Details : Shipping standard
PLC : siemens or schneider
programmer : PLC
diameter : 2M
length : 3M
application : chemistry,military,sports
brand : OEM
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Process description

Composite autoclave is the key equipment to shape and produce polymer matrix composite component products.


Autoclave forming process is to blank the composite material, honeycomb sandwich structure or adhesive structure with a vacuum bag sealed in the mold, placed in autoclave, in a vacuum (or non-vacuum) state, after heating, pressure, insulation (In the temperature or high temperature) holding pressure, cooling pressure relief process, making it the desired shape and quality state of the molding process. Autoclave molding process is widely used composite structure, honeycomb sandwich structure and metal or composite adhesive bonding structure of the main one of the methods. Material molding is the use of autoclave to provide a uniform temperature and pressure to achieve curing environment, so get the surface and interior of higher quality, complex structure, a huge area of composite parts.


In addition to the molecular structure of the resin, the curing of the matrix resin of the composite material is also related to the other components (curing agent, adhesion promoter, etc.), external conditions (temperature, pressure and time factors play an important role in curing)Usually these three factors are said to be the main process parameters. All autoclave molding process methods must determine the corresponding process parameters according to the molecular mechanism of the matrix resin. Autoclave must have the function of controlling these process parameters.


High quality materials

Compared with other autoclave ,we use high quality raw materials. Instead of plastic tube and copper,all of our vacuum system tubes and gas flues are made of stainless steel. And other heat exchanger also adopts stainless steel instead of carbon steel or copper


Strict compliance with specification requirements

We design and manufacture composite autoclave strictly according to the customer's process and operating rules. Please believe that our product can not only meet your requirements, but greatly exceed your special requirements.


Design according to different needs

Design aimed at different markets. We have designed different types of composite autoclave to meet the needs of different markets, such as aeronautical accessories, bulletproof armor, glass and nuclear industry. The research experiment type autoclave, the military production type autoclave and so on.


Composite autoclave introduction


The composite autoclave is a kind of process equipment for the forming process of polymer matrix composite. The method of using this kind of equipment for forming process is called composite autoclave. Autoclave molding is the main method of manufacturing continuous fiber reinforced thermosetting composites. It is widely used in advanced composite structure, honeycomb sandwich structure and metal or composite bonding structure. When the material is molded, it is solidified by the uniform temperature and uniform pressure provided in the tank. Therefore, the composite material with high surface and internal quality, complex shape and large area can be obtained.


autoclave moulding method introduction

Composite autoclave molding is widely used at home and abroad. It is mainly used for the manufacture of large and complex aerospace FRP components, such as leather parts, ribs, frames, all kinds of wall panels, flooring and fairing. The forming method of hot pressing can also has some limitations. It is difficult to form a complex structure with this method. At the same time, this method has high requirements for the design of die, and the mold must have good thermal conductivity. Thermal rigidity and air tightness.


Basic Principle

The prepreg layer according to the requirements laid in the mould, and sealed in the vacuum bag into the autoclave, autoclave after heating, pressure, material curing reaction, make the prepreg blank into a desired shape and meet the quality requirements of the component process. The hot pressing tank forming method is the most common forming method for FRP components, which can form sandwich structures and laminates, and can also form composite components and adhesive components.


At present, there are several kinds of moulds suitable for temperature forming composite material in hot pressing tank: aluminum die, steel mould, carbon fiber / epoxy resin composite mold. Generally speaking, composite material members with high dimensional accuracy and high yield and small yield can be made of carbon fiber / epoxy composite mold. The aluminum mold is most suitable for components or flat products whose size accuracy is not too high. When the product is large batch, It is the most economical and practical to choose the steel die with high precision. The curing of composite matrix is related to the molecular structure of resin, and other components, such as curing agent, crosslinking accelerator and so on. The external conditions (temperature, pressure and time) affect the curing process.


Application

Aviation and space industries: manufacturing aircraft wing and tail and fuselage shell; large rocket, space shuttle structure; satellite, solar panels, extendable arm, a supporting body and the spacecraft components etc.;

The field of weaponry industry: reconstructing protective armor, weapons, helmet and other components;

The field of electronic industry: satellite antenna and support structure, solar cell wing and shell and other components;

Automotive Industry: manufacturing car body, force component, drive shaft, engine frame and internal component;

The field of rail transportation: composite high speed train and subway door and window, etc.

Public security anti-terrorism field: composite material bulletproof vest, bullet proof helmet and so on;

Sports field: compound material racket, jump rod, golf club, rowing and so on.

Medicine: medical X machine, CT machine frame and orthopedic bracket etc.


working principle

Main parameters

itemsDesign parameters
Effective diameter500-5000mm
Effective length1000-40000mm
Working temperature100-450℃
Working pressure0.5-5.0Mpa
Pressure rise rate0.05Mpa/min continuous,adjustable
Pressure error±0.01Mpa
temp. Rise rate(empty loading)0.5-7℃/min continuous,adjustable
temp. Down rate (empty loading)0.5-7℃/min continuous,adjustable
temp. Down methodwater or air cooling
point temp. error±1-2℃
temp. Control and test pointsWithin tank and mould:2-20 points
cavity vacuum-0.098mpa(absolute pressure)
vacuum tubevacuum 2-20 ways,vacuum and testing
vacuum testing tubevacuum 2-20 ways,vacuum and testing
continuous working capacity≥50H

Vacuum system

system introduction

It is composed of vacuum pump, vacuum pipeline, vacuum pipeline, standby pipeline and vacuum buffer tank. The vacuum is composed of pressure sensors, pneumatic valves and manual valves. There is a pressure leak alarm in every vacuum. Vacuum pipeline: to measure the route of every vacuum tube and gas pipeline. It is located on one side of the hot pressing tank. The vacuum pumping pipeline, a relative independence in working alone, when any one vacuum line when a fault occurs, the vacuum line can be cut off to the road, reducing the influence for the vacuum system and other vacuum pipeline, in order to take corresponding measures according to the actual situation, to ensure the stability and safety of the vacuum system.

Vacuum 1-20 Road, vacuum 1-20 Road, extraction separation, through PLC control vacuum pump and vacuum valve group to achieve process requirements.

Vacuum pump: equipment according to the equipment.

Vacuum buffer tank: according to equipment size


controlling system

system introduction

Using professional hot press temperature control software, PLC temperature control module, temperature sensor, pressure sensor, control box, link line and so on.

The PLC temperature control module is adopted. The temperature data in the tank can be transmitted to the PLC control box through the temperature sensor, and the temperature value in the tank can be displayed in real time on the computer, which is convenient and intuitive. The thermal insulation program automatically calls PID temperature setting to ensure the accuracy and stability of the temperature in the hot pressed tank.

(1) many temperature points can be designed by the hot pressing tank, and the temperature data are collected in the tank respectively. The temperature error in the tank is controlled in the range of + 0.5 ~ 2.

(2) the temperature sensor pipe and interface in the tank are reserved.

(3) direct display of temperature value, convenient and intuitive, convenient for the operating personnel to look at the naked eye.

(4) according to the process of different products, a number of process procedures can be set up independently.

(5) the heating time is controllable and the heating time can be controlled and changed according to the requirements of different product process.


heating system

system introduction


Using professional hot press temperature control software, by aero thermocouple, PLC temperature control module power regulator, control box, stainless steel heater, link line. The temperature data in the tank is transmitted to the PLC through the aviation thermocouple. Then the output power is adjusted to the heating tube by PLC and the power regulator, and the temperature value in the tank is displayed in real time on the computer, which is convenient and intuitive. The thermal insulation program automatically sets the PID temperature setting to ensure the accuracy and stability of the temperature in the hot pressed tank. The special 304 stainless steel electric heating tube is heated quickly and has long service life. High temperature fan through the temperature cycling special plate of the heat from the back to the front heat evenly dispersed, advancing to the tank door return fan shroud, wind deflector to tank more uniform heat circulation and diffusion, optimization of thermal cycle and heat conduction efficiency, heat cycle back and forth in the tank, forming temperature the uniform temperature field uniformity, no dead angle, constant pressure. The product quality is different because of the uneven temperature and pressure in the tank. After the work program is set, the control system works automatically. After the work is finished, the power is automatically broken and the sound and light alarm is sent out.


cooling system introduction


Cooling system: circulating pipe, water cooling regulation valve group, cooling radiator group, cooling water tank, circulating fan, circulating motor pump, cooling valve group and so on.

Type: closed circuit cycle

Medium: purify soft water

Through the import collection tank and the temperature thermocouple, transmitted to the computer control PLC control system, a cooling pump circulation rate and the frequency of high temperature and high pressure fan circulation rate control system, thereby controlling the cooling rate, cooling rate (no-load): 0~3.5 C /min continuously adjustable.

The cooling rate can be controlled according to the technical requirements of the product.



Specifications:

Items

Unit

Specifications and Parameters

FJK1.4-1.65×4D

FJK1.5-2×5D

FJK1.5-2.5×5D

FJK1.5-2.68×5D

FJK1.5-2.85×5D

Inside diameter

M

1.65

2

2.5

2.68

2.85

Effective length

M

4

5

5

5

5

Design pressure

Mpa

1.4

1.5

1.5

1.5

1.5

Design temperature

°C

150

150

150

150

150

Working pressure

Mpa

1.3

1.4

1.4

1.4

1.4

Working temperature

°C

150

150

150

150

150

Medium


air

air

air

air

air

Gauge

MM

900

1000

1000

1000

1000

Effective volume

M3

10

18

25

28

31

Gross weight

T

7

9

16

25

30

Overall dimension

M

6×2.5×3

7×2.8×3

7×3×3.5

7.8×3.2×3.8

9×3.5×5


MORE REFERENCE

Model No.Control MethodsInner Diameter
(mm)
Length
(mm)
Heating MethodsDesign Pressure
(Mpa)
Design Temperature
(℃)
DN1.2-2.5B.3Semi-automatic12002500Steam&Air&Oil0.65161
DN1.2-03B.3Semi-automatic120030000.65161
DN02-06B.3Semi-automatic200060000.65161

Applications:

1. Glass industry
2. Brick industry
3. Rubber industry
4. Food industry
5. Wood industry
6. Composite materials
7. Textile industry
8. Aerospace industry


More Advantages

1. Curing the autoclave with high temperature and pressure.

2. Once the temperature and pressure be set, all operation going automatically.

3. Shell material Q345R with 50 mm aircraft grade insulation.

4. Vulcanization performance with electric heating method.

5. Air circulation with motor fans and circulation channel.

6. Evenly temperature distribution with high temperature works on the rubber terms.

7. Each group of heating tube controlled independent.

8. Voltage and frequency 380V/50Hz, or follow customer request.



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